Aerosol Research Test Bench

Rapid Development of a Modular Research Test Bench

An interdisciplinary research system developed for controlled experiments involving test aerosols and airflow. The IMEE scope included system concept and architecture, mechanical and pneumatic design, component and material selection, subsystem integration, rapid prototyping and engineering documentation.

The project combined an extensive concept and engineering phase with a highly compressed implementation schedule. The result was a functional, modular research test bench that was delivered to the client, accepted and successfully deployed in experimental work. The design focused on repeatable testing, serviceability, rapid development, modular architecture and future system expansion.

Due to confidentiality, we do not publish technical parameters, schematics, client information or research results. The images shown are independent concept visualisations illustrating the nature of the engineering work, not technical documentation of the delivered device.


Technical Challenge

Develop a single safe and serviceable research system capable of providing controlled and repeatable conditions for airflow, medium conditioning, exposure and sampling.

IMEE Scope

Development of the system concept and architecture, mechanical and pneumatic design, component and material selection, subsystem integration, rapid prototyping and engineering documentation.

Delivered Outcome

A functional modular research test bench was completed, delivered to the client, accepted and subsequently used in experimental research.

Engineering Preparation

The implementation was preceded by an extensive concept phase covering system planning, technology selection, technical risk identification and definition of the key engineering solutions.

Rapid Development and Prototyping

The physical implementation was completed within a compressed schedule. Additive manufacturing and rapid design iterations were used where they could shorten development cycles, reduce fabrication time and accelerate integration.

Modular Architecture

The system was divided into functional modules to simplify integration, reconfiguration, maintenance and further development of the research platform.

Subsystem Integration

Mechanical, pneumatic, measurement and supporting functions were combined into one coordinated research platform with clearly defined interfaces between the main modules.

Repeatability and Serviceability

The design supported stable and repeatable experimental conditions while providing practical access to components for operation, maintenance and replacement during research work.

Designed for Expansion

The architecture allowed additional functions, sensors and experimental modules to be introduced without redesigning the complete installation.

Concept Visualisations of the System

The images illustrate the general modular architecture, organised flow path and integration of research functions. They do not reproduce confidential dimensions, parameters or manufacturing details.

Test Bench Architecture

Modular Flow Path

Conditioning and Mixing

Experimental Chamber

Measurement and Sampling

Serviceable Design

Engineering Project Workflow


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